Fresh water taken from the environment for the reintegration in the production must always be filtered.
\nIn times of drought, in the wells remains a considerable amount of sand, while during periods of heavy rain or when there are floods in rivers and reservoirs, there may be stones, sand in large quantities, branches, weeds, leaves etc.. that dirty blocked canvas, felt, pipes, pumps, nozzles.
\nThe filters used for this purpose have a filter factor, which varies between 50 and 1500 microns, depending on the type of pollutant in question, and the purpose for which the water is used.
\n<\/strong><\/p>\n<\/div><\/div><\/div><\/li>
<\/i><\/div>Filtration white water<\/h3>The most widespread application of paper filters is dedicated to the recirculation of water coming from the sub-machine<\/p>\n<\/div><\/div>
<\/div><\/li>
<\/i><\/div>Others filtrations in production cycle<\/h3><\/div><\/div>
<\/div><\/li>
<\/i><\/div>Application for chemical and paper supplies<\/h3>The application of self-cleaning filters for the introduction of water and chemical products in the production cycles have led to a considerable improvement in the quality of the finished product as well as a greater ease of application<\/p>\n<\/div><\/div>
<\/div><\/li><\/ul><\/div>[vc_single_image image=”24001″ img_size=”415 x 471″][vc_empty_space height=”30px”]
<\/div>
STATIC FILTERS FOR PAPER MILL<\/h2><\/div><\/div>[vc_single_image image=”24004″ img_size=”300 x 113″][vc_column_text]In some cases the coarser filtration (for example 600 microns) is carried out on a large amount of recycled water with a large-capacity self-cleaning filter.
\nWith some static filters that are added upstream of the users (for example, upstream of spray pipes with small diameter nozzles), filtration is perfected only where necessary.
\nThis type of application turns out to be cheaper.[\/vc_column_text]<\/div>
STATIC FILTERS YMS<\/h4><\/div><\/div>[vc_column_text]The filters are positioned to serve low-pressure spray showers in a process of recycling water (cleaning felt).[\/vc_column_text][vc_single_image image=”24008″ img_size=”189 x 386″]<\/div>
ALSF STATIC FILTER<\/h4><\/div><\/div>[vc_column_text]The static filters of the ALSF series (in aluminum) and ASF (in AISI 316) are positioned just before the spray tube to make further filtration after the automatic filtration.[\/vc_column_text][vc_empty_space height=”30px”]<\/div>
SPRAY NOZZLES AND SHOWER APPLICATIONS IN PAPER MILLS<\/h2><\/div><\/div>[vc_column_text]In the paper mills a large number of spray nozzles are used, below we give you a brief example of the possible applications.[\/vc_column_text]<\/div>
Tubi fissi senza pulizia interna dotati di ugelli normali o autopulenti<\/h4><\/div><\/div>[vc_single_image image=”24013″ img_size=”600 x 386″]<\/div>
Fixed pipes without internal cleaning equipped with normal or self-cleaning nozzles<\/h4><\/div><\/div>[vc_column_text]Tramite spazzole, con ugelli tipo C7E, C7C ecc.[\/vc_column_text]<\/div>
Fixed pipes with internal cleaning (by brushes, with nozzles type C7E, C7C etc.) Oscillating tubes equipped with linear actuators<\/h4><\/div><\/div>[vc_single_image image=”24018″ img_size=”500 x 300″]<\/div>
Flat Table<\/h4><\/div><\/div>[vc_single_image image=”24020″ img_size=”567 x 355″][vc_column_text]The tubes are basically laid out in the following positions (although these may vary for different manufacturers and in relation to plant\u2019s needs):<\/p>\n\n- Oscillating, needle jet, pressure 10-15 bar on the Dandy Cylinder (for cleaning it). This is the mesh cylinder that compacts and smoothes the surface, as well as applying filigree. This is positioned above the canvas. Here our C7 sprayer nozzles are normally used .<\/li>\n
- Oscillating, needle jet, pressure 35-70 bar on the Suction Cylinder (for cleaning it). This is at the end of the canvas, where it pulls and canvas and provides a suction. Here our C7C type nozzles with a ceramic insert can be used, due to the normally high operating pressure.<\/li>\n
- Fixed, fan, pressure 2-3 bar, on the canvas head cylinder (at the beginning of the canvas).<\/li>\n
- Fixed, fan, pressure 1-2 bar, on the coupling cylinder (above the canvas, the final part on the felt side, where the spray is used for moisturising).<\/li>\n
- The nozzles most often used for the tubes referred to above are the C7 for cleaning, with a brush inside the pipe.<\/li>\n<\/ul>\n
[\/vc_column_text]
<\/div>
STARCH TREATMENT<\/h4><\/div><\/div>[vc_column_text]The starch is used to increase strength and rigidity of the paper.
\nIt also helps to prevent the spread of ink. The starch is made from corn, potatoes and wheat flour, to which are added chemicals (copper sulphate, , oxidants, etc.).. The application is made by two cylinders and the starch is sprayed\u00a0with a hose spray nozzle in a fan, as our types MC2 and MC3.<\/u>[\/vc_column_text]<\/div>
Size press<\/h4><\/div><\/div>[vc_column_text]It can treat synthetic glues, anti-mold products or spread a patina on the surface: the patina composed of kaolins (aluminum hydrated silicate) and various carbonates, strongly bonded to each other with starch.[\/vc_column_text]<\/div>
Damp Presses<\/h4><\/div><\/div>[vc_column_text]This is a system that uses a roller press to press the sheet of paper between felt faces (which are also in a ring, like the synthetic canvas). Function: To squeeze out water and compact the sheet of paper.
\nVarious oscillating spray showers with needle jets at pressures of 10 to 25 bar are fitted in this area. (This pressure is often laid down by the felt supplier). These are used for cleaning the felt (each piece of felt has its own). They rinse out fibers and deposits, which is essential in terms of the quality of the paper. These pipes are normally fitted before a suction tank, which is used to take residual water away.
\nThe suction tanks (at the entrance) and some rollers are lubricated by means of fixed low pressure (1-3 bar) sprayer pipes, with very low flow rates.
\nThese are fitted with small diameter fan nozzles. They are used to prevent the felt heating up due to rubbing against a fixed edge or turning around a roller.[\/vc_column_text][vc_empty_space height=”30px”]<\/div>
NOZZLES TIPES FOR PAPER MILLS<\/h2><\/div><\/div><\/div>
NEEDLE JET NOZZLES FOR PAPER MILLS<\/h4><\/div><\/div>[vc_column_text]They are ideal for cleaning felts, wires, fabrics and rolls thanks to the shape of their flow that guarantees high impact performance.
\nThey are usually installed on a tube oscillating at a pressure between 15 and 40 bar for cloth cleaning.
\nSimilar nozzles are used for trimming paper for a possible start after rupture.[\/vc_column_text][vc_single_image image=”24023″ img_size=”500 x 300″]<\/div>
FLAT JET NOZZLES FOR PAPER MILLS<\/h4><\/div><\/div>[vc_column_text]Different models of CD3 nozzles are used to wash rolls on which paper slide after drying.[\/vc_column_text][vc_single_image image=”24025″ img_size=”124 x 201″][vc_column_text]CD4 model is a fix nozzle, flat jet, pressure 5-15 bar, for endpaper pull down in case of broken of paper in felt zone.
\nIt can be used for operations of abatement trim.[\/vc_column_text][vc_single_image image=”24026″ img_size=”135 x 205″][vc_column_text]The nozzles model MC2 and MC3 are used to wash with clean water in medium to low pressures.
\nIdeal for use in the paper mills thanks to its compact shape.[\/vc_column_text][vc_single_image image=”24028″ img_size=”167 x 122″]<\/div>
FULL CONE NOZZLES FOR PAPER MILLS<\/h4><\/div><\/div>[vc_single_image image=”24030″ img_size=”500 x 300″][vc_column_text]Tubes with nozzles for foam abatement can be used in the inflow boxes.[\/vc_column_text]<\/div>
SELF CLEANING NOZZLES<\/h4><\/div><\/div>[vc_single_image image=”24033″ img_size=”600 x 300″][vc_column_text]In case of presence of fresh water without filtration, often is used a self cleaning nozzle.
\nFor its cleaning is sufficient reduce pressure (about 1,5 \u2013 2 bar) to avoid the accumulation of dirty inside.
\nThey are available with needle jet for cleaning at high pressure and with flat jet for washing at medium-low pressure or lubrication.[\/vc_column_text]<\/div>
ATOMIZING NOZZLES<\/h4><\/div><\/div>[vc_single_image image=”24037″ img_size=”232 x 130″][vc_column_text]Pneumatic atomizers are used for paper dampening. These nozzles are used to lubricate paper edges at the end of production run, to avoid cockle.
\nThey have a good humidification.
\nRegulation of capacity and nebulization type permit to obtain a spray that can reduce scraps in production.[\/vc_column_text][vc_empty_space height=”30px”][\/vc_column][\/vc_row][vc_row][vc_column][\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"
[vc_row type=”vc_default”][vc_column css=”.vc_custom_1498229431694{padding-bottom: 50px !important;}”][vc_single_image image=”23992″ img_size=”560 x 300″][vc_column_text]In the paper manufacturing process there is considerable use of fresh water also coming from open basins (river or lake), because of the high quantity used in the initial stages of production we can offer solutions for the reduction of fresh water consumption without affecting the quality…<\/p>\n","protected":false},"author":2,"featured_media":25646,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3],"tags":[],"class_list":["post-3498","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","category-3","description-off"],"yoast_head":"\n
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