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APPLICATIONS > FOOD PROCESSING INDUSTRY
Food Processing Industry
Our aim is to find solution for all kinds of food processors!
Experience in food processing and the industry's most extensive wide range product give us the possibility to improve quality of plants, increase operating efficiency and reduce waste.
Bottle and can washing
1. Can coating
In can coating and cleaning quality is very important. Incorrect clean or incomplete coating cause costly quality control problems and cost. Our aim is also to find solutions that are able to ensure quality and help reduce coating material costs, reduce maintenance time also improving the interval between nozzle replacement .Serious but simple example is our special coating treatment that is able to improve wear resistance till 30 times compared with standard SS316.
Our nozzles with coating in surface ad high wear have a right definitive spray. This allow to dose on the product the right quantity of material of coating, reducing waste and consequently costs.
Special tip nozzles can be made in according to Customer request in according to their need.
2. Can and bottle washing and rinsing.
Every area of every can and bottle must be correctly washed and rinsed. It is important to design , in according to the specific can and bottle dimensions, the right nozzle spacing for a optimal spray coverage. Spray must effectively penetrate the conveyor mat and this application must be done by a narrow and precise angle nozzles.
Using our special coated nozzles reduce maintenance because you do not need to change them so many time as you are used to do with standard nozzles.
3. Blow-Off and Dry can and bottle
Water must be removed from the domes of empty cans between washer stages without disturbing the cans using our air nozzles that guarantee e uniform and perfect impact with a reduced noisy and e reduced consumption of air compressor without negatively impacting process effectiveness. All drops, also the smallest ones, can be dried. Air nozzles are also used for removing excess liquid is often critical in many packaging applications.
Food coating;
Chocolate , egg, sugar solutions , colors and other have to be spray on products. Reduce waste in coating could be made reducing the precision of spray. Our spray nozzles improve efficiency and unsure product quality, increase production, and reduce maintenance cost.
1. PA Automatic Spray Guns
2. PAA Automatic Spray Guns with clean-out needle
Pasteurizing, Cooling and Washing
Food industry processes typically are used standard flat spray nozzles for washing , cooling as well as standard hallow and full cone nozzles are using for cooling and pasteurization processes . Please find below different spray nozzles suitable for you application.
1. Flat spray nozzles
2. Full cone Nozzles
3. Hallow cone nozzles
Reduce you maintenance in your pasteurization plant using our coating hallow cone nozzles
Humidification,
PA automatic atomizing spray gun are available in a wide range of spray patterns and capacities. PA are available in Stainless Steel 303 and 316 as well as Brass Plated and Alloy. PA automatic atomizing spray gun developed for quick installation. Accurate intermittent spraying reduces product waste
Automatic spray guns are used in different applications such as:
1. To fill containers with product
Application of small layers of chemical products on meat, fruit, vegetable, fish, desserts etc
Flat jet application in food industry
For solution of cleaning requirements MC3 flat jet nozzles are widely used made in SS316 and SS303 . Special material are also available.
Flat jet MC3 are used for cleaning conveyor. They are available with medium and high capacity for washing and rising. High impact nozzles HP are also available to provide high impact as well as MC3 flat nozzles with narrow angle. They are available with solid stream for higher performance.
Full cone application in food industry
Tank washing
Fixed or rotating tank washing all made in SS316 with thread and steel locking pin to prevent contamination.
Available in variety of spray patterns, coverage, materials connections.
Filter
The operating principle is equal for all models: the liquid from entering the filter cartridge with the degree of filtration chosen, the impurities are deducted, so the filtered liquid can be sent to consumers.
Equipped with power control through them govern when, how and groom through the rotation of a tree with scrapers different depending on the type of application.
The cartridges are degrees of filtration by a maximum of 2,000 microns (a request) until a minimum of 50 microns.
Are entirely made of stainless steel AISI 304 or 316, with manual or automatic valves for any System of filter element, very important when particles suspended in fluid filter has a strong power of cohesion and can create deposits or post responses to 'Outer cartridge.
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Our aim is to find solution for all kinds of food processors!
- Meat packers
- Beverage processors
- Bakeries
- Can manufacturers
- Application in all companies involved with the food industry
Experience in food processing and the industry's most extensive wide range product give us the possibility to improve quality of plants, increase operating efficiency and reduce waste.
Bottle and can washing
1. Can coating
Our nozzles with coating in surface ad high wear have a right definitive spray. This allow to dose on the product the right quantity of material of coating, reducing waste and consequently costs.
Special tip nozzles can be made in according to Customer request in according to their need.
2. Can and bottle washing and rinsing.
Using our special coated nozzles reduce maintenance because you do not need to change them so many time as you are used to do with standard nozzles.
3. Blow-Off and Dry can and bottle
Food coating;
Chocolate , egg, sugar solutions , colors and other have to be spray on products. Reduce waste in coating could be made reducing the precision of spray. Our spray nozzles improve efficiency and unsure product quality, increase production, and reduce maintenance cost.
1. PA Automatic Spray Guns
- PA1 spray gun can reduce overspray and coating use.
- PA1 produce in Derlin 500 with SS303 nozzles or SS316 nozzles made for special application in food industry
- PA1-RA spray gun modular for reaching the right solution suitable for your plant
- PA1-CR spray gun are made to spray viscous liquid (with heated chamber)
- PA2 with hydraulic nozzles .No air needed for having small drops!
- PA3 compact spray gun connection 1/8” for compact plants
- PA3-P ideal for application where space is tight
- PA4 compact spray gun for hydraulic nozzles . Connection 1/8” ; no air ; small drops size!!
- PA5 spray gun are made to improve cycling for faster conveyor speeds . Light and fast!
2. PAA Automatic Spray Guns with clean-out needle
- PAA1self cleaning spray gun can reduce overspray and coating use.
- PAA3 compact and self cleaning spray gun ; connection 1/8” for compact plants
Pasteurizing, Cooling and Washing
Food industry processes typically are used standard flat spray nozzles for washing , cooling as well as standard hallow and full cone nozzles are using for cooling and pasteurization processes . Please find below different spray nozzles suitable for you application.
1. Flat spray nozzles
- Need nozzles for washing fruits and vegetables? Our flat spray MC3 flat spray nozzles is ideal for your operation
- Need to reduce maintenance cost and improve your production? Our special coating flat spray nozzles MC are ideal for your aim, they may be used at low as well as high pressure nozzles .
- Are you searching for precision and low flow rate nozzles with flat spray pattern? MC2 nozzles are your right choice
2. Full cone Nozzles
- Precision full cone spray B1
- Wide full cone nozzle B2
- Square full cone and large drop sixe made with B3 and B4 series
- Suitable for use in all food plant processing
- No clogging full cone nozzles are studied by our technical department
3. Hallow cone nozzles
- Hollow cone spray pattern with uniform distribution for heating and cooling bottles during pasteurization process
Reduce you maintenance in your pasteurization plant using our coating hallow cone nozzles
Humidification,
PA automatic atomizing spray gun are available in a wide range of spray patterns and capacities. PA are available in Stainless Steel 303 and 316 as well as Brass Plated and Alloy. PA automatic atomizing spray gun developed for quick installation. Accurate intermittent spraying reduces product waste
Automatic spray guns are used in different applications such as:
1. To fill containers with product
Application of small layers of chemical products on meat, fruit, vegetable, fish, desserts etc
- Maintaining moisture in Storage room
- Maintaining moisture in production
- Food preparation spraying chocolate, jam ...
- Applying adhesive for label
- Sanitizing and sterilizing bottles
- blow-off and drying
- Food packaging to avoid packaging problem prevention
- Equipment and all application were you need a fine atomizing
- for applying a light coating of chemicals to baked goods and meat prior to packaging
- Special seal on needle stop liquid flow quickly and completely
- On/off operation are guarantee by an internal air camera.
- Efficient humidification is made with very fine drops that evaporate . PA are able to produce very fine drops also at low pressure
- Plastic material + SS303 version is specially available for food processing
- Compact and extended versions also available for use in small and narrow areas
- Alloy version is also available for special application
Flat jet application in food industry
For solution of cleaning requirements MC3 flat jet nozzles are widely used made in SS316 and SS303 . Special material are also available.
Flat jet MC3 are used for cleaning conveyor. They are available with medium and high capacity for washing and rising. High impact nozzles HP are also available to provide high impact as well as MC3 flat nozzles with narrow angle. They are available with solid stream for higher performance.
Spiral full cone nozzle B9, available also in hollow cone, guarantee a complete coverage of cleaning, prevent locking problems.
A special treatment made in accordance of food industry rules guarantee a bigger wear and cut maintenance costs.
Full cone application in food industry
- To prevent product discoloration after packaging BB full cone nozzles are frequently mounted over tanks
- In warming processes to prevent condensation after filling A1 hollow cone nozzles are widely used
Tank washing
Fixed or rotating tank washing all made in SS316 with thread and steel locking pin to prevent contamination.
Available in variety of spray patterns, coverage, materials connections.
Filter
The operating principle is equal for all models: the liquid from entering the filter cartridge with the degree of filtration chosen, the impurities are deducted, so the filtered liquid can be sent to consumers.
Equipped with power control through them govern when, how and groom through the rotation of a tree with scrapers different depending on the type of application.
The cartridges are degrees of filtration by a maximum of 2,000 microns (a request) until a minimum of 50 microns.
Are entirely made of stainless steel AISI 304 or 316, with manual or automatic valves for any System of filter element, very important when particles suspended in fluid filter has a strong power of cohesion and can create deposits or post responses to 'Outer cartridge.
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